PFLS-2R-S120M40A – PowerFit 400A Line Source Connector (L2), Red
400A single-pole line source connector. Key-release pin, IP67, silver-plated brass contacts, TÜV certified.
- Amperage rating: 400A maximum (120mm² cable)
- Voltage rating: 1000V AC, 1500V DC maximum
- Cable: 120mm²; M40 × 1.5 gland with bushing (ID: 22mm & 33mm)
- Terminal: Double set screws, 10.5 N/meter min.
- Connection type: Push-and-twist with key release mechanism
- Connector type: Single-pole, inline, source (male contact)
- Housing: High impact-resistant thermoplastic, UL94-V0
- Contact material: Brass (silver-plated)
- IP rating: IP67 while mated
- Compatibility: Compatible with major brands of single-pole power connector
- Certifications: TÜV Rheinland (ID 1111303479), CE, RoHS, REACH
Learn more
TÜV Rheinland certified (ID 1111303479): Type Approved, Safety, Regular Production Surveillance. CE marked. RoHS and REACH compliant. Flame Class UL94-V0. IP67 rated while mated. Working temperature: 45°C to 85°C. Mating cycle: 500.
Compatible with major brands of single-pole power connector systems. The push-and-twist mating mechanism with key release pin ensures reliable connection geometry and convenient tool-free disconnection across standardized suppliers, enabling integration into existing power distribution infrastructure.
Best suited for:
Mobile power distribution for touring productions and live events, industrial plant power management, generator and UPS distribution panels, renewable energy systems, heavy machinery power supply, and wet or dust-prone environments where IP67 sealing prevents system failures.
Product Description
Purpose-built for North American power systems, the PFLS-2R-S120M40A delivers 400A L2 connectivity with the reliability expected in demanding event and entertainment applications. This Line Source connector features a male contact and patent key-release pin for intuitive push-and-twist mating, eliminating the need for complex tools or procedures during rapid deployment scenarios. Red phase identification follows NEC convention, making it the trusted choice for large-venue events, touring productions, and high-amperage temporary power installations where speed and safety cannot be compromised.
Key Features
- Male Contact with Patent Key-Release Pin: Effortless tool-free disconnection via proprietary key-release mechanism—designed for busy event technicians who need quick reconfiguration without equipment damage risk.
- Push-and-Twist Mating: No alignment tools, no CAM locks—simply push fully and twist to secure. Disconnect by engaging the key-release pin and pulling apart.
- Compact POM Cotter Pin: Engineered shorter than Drain variants for optimal inline connector profile; field-serviceable with a small slotted screwdriver if needed.
- 400A Continuous Rating: Tested for sustained 400A with 120mm² cable; scales to 660A with 240mm² cable options.
- IP67 Sealed When Mated: Full environmental protection during operation in outdoor events, rain, or moisture-prone venues.
- Nylon/Rubber Cable Gland: M40 × 1.5 gland with 22mm/33mm ID bushings ensures strain relief and cable retention across standard wire gauges.
Certifications & Standards
- TÜV Rheinland Certification: ID 1111303479 — Full Type Approval, Safety, and Production Surveillance
- CE Declaration: European market authorization
- RoHS & REACH Compliance: Fully certified for hazardous substance restrictions
Compatibility
The PFLS-2R-S120M40A (Line Source, male contact) mates directly with PFLD-2R-S120M40A (Line Drain, female contact) and PFPD-2R (Panel Drain) connectors to form complete power distribution chains. This connector is compatible with major brands of single-pole power connector systems. Always match phase colors throughout the circuit (red L2 to red L2) to prevent cross-phasing and ensure electrical code compliance.
Applications
- Three-phase power source connections requiring dedicated L2 feed lines
- Entertainment dimmer rack and lighting control source power feeds
- Industrial manufacturing source power connections with three-phase requirements
- Power distribution source connections for mining and heavy industry operations
- Festival and outdoor event source power feeds with weather-exposed installations
- Generator paralleling output connections requiring per-phase source management
- UPS and bypass panel source power cabling for critical infrastructure
Phase / Wire Color Convention
| Region | L1 | L2 | L3 | N | Ground |
|---|---|---|---|---|---|
| NA 120/208V 1 | Green / G-Y | ||||
| NA 277/480V 2 | Green / G-Y | ||||
| IEC 60446 3 | Green-Yellow | ||||
| AU/NZ Legacy 4 | Green-Yellow | ||||
| China 5 | Green-Yellow |
1 North America 120/208V (NEMA / NEC) 2 North America 277/480V (NEMA / NEC) 3 Europe, UK, Australia (current IEC 60446)
4 Australia / New Zealand legacy (pre-IEC) 5 China (GB 50303) G-Y = Green-Yellow (earth/ground)
Frequently Asked Questions
PFLS-2R-S120M40A FAQ
What is PFLS-2R-S120M40A and what makes it innovative?
PFLS-2R-S120M40A is a KUPO PowerFit 400A line source connector with a red housing, identifying Line 2 (L2) under North America (NEC) conventions. As the source side of an inline cable connection, it features the innovative patent key-release pin that enables tool-free disconnection. The push-and-twist mechanism secures the connection during operation while allowing rapid uncoupling when needed. It is commonly deployed in construction site applications. Construction power distribution deals with dust, debris, rain, rough handling by crews, and the constant repositioning of equipment as the site evolves.
What are the current and voltage specifications for PFLS-2R-S120M40A?
PFLS-2R-S120M40A is rated for 400 amperes continuous with 120mm2 cable, scaling to 660 amperes with 240mm2 cable. The maximum voltage rating is 1000V AC or 1500V DC. The insulation resistance exceeds 5000 megaohms at 500V AC, and the test voltage rating of 4500V AC provides substantial safety margin. The short circuit rating of up to 35.5 kiloamperes means the connector can withstand fault conditions without catastrophic failure.
Why choose the red L2 variant (PFLS-2R-S120M40A) for your installation?
Red marks Line 2 (L2) under North American NEC conventions. In a standard three-phase system, the color sequence is black (L1), red (L2), blue (L3). Red L2 is one of the most commonly ordered phase variants for US and Canadian power distribution, appearing in virtually every multi-phase temporary power installation. On the Line Source connector, the red housing wraps the 170mm body including the area around the key-release mechanism. This means the phase is identifiable even during the push-and-twist connection process, reducing the chance of connecting to the wrong L2 circuit. Red is one of the most visually distinctive colors on a busy event site, helping crews quickly trace the second phase conductor even from a distance.
Is PFLS-2R-S120M40A independently tested and certified?
PFLS-2R-S120M40A is TUV Rheinland certified (ID 1111303479) under Type Approval, Safety, and Regular Production Surveillance categories. It also carries CE marking, RoHS compliance (Restriction of Hazardous Substances), and REACH compliance. The housing material achieves a UL94-V0 flammability rating, which is the highest classification for vertical flame resistance in plastics, meaning the material self-extinguishes within 10 seconds with no flaming drips. The key-release pin mechanism has been certified as part of the TUV evaluation, ensuring that the disconnect feature meets the same safety standards as the connection itself.
What is the assembly and disconnection process for PFLS-2R-S120M40A?
The PFLS-2R-S120M40A features the innovative PowerFit push-and-twist connection. To connect, align the connector and push while twisting until it locks. To disconnect, the patent key-release pin enables tool-free uncoupling. Simply press the release and twist to separate. If needed, a small slotted screwdriver can assist with the release. For cable termination, the process follows the same steps as other PowerFit line connectors: strip 33mm of cable jacket, apply the reduction sleeve, tighten set screws to 10.5 N/m minimum, and secure the M40 cable gland. Uses the shorter cotter pin variant (vs the longer pin in Line Drain). The shorter pin accommodates the key-release mechanism. Never reuse cotter pins.
How does PFLS-2R-S120M40A compare to traditional single-pole power connectors?
PFLS-2R-S120M40A offers several meaningful improvements over conventional single-pole power connectors: the integrated M40 cable gland with sealing bushing provides cable strain relief and environmental protection in a single assembly; the patent key-release pin enables tool-free disconnection that traditional locking mechanisms cannot match; IP67 protection when mated provides dust-tight and waterproof sealing that most single-pole connectors lack. These features, combined with TUV Rheinland certification and the phase-encoded red housing for L2 identification, make PowerFit a generation ahead of traditional designs.
Video and Download
PFLS-2R-S120M40A — Download Spec Sheet (PDF) ↓
